Haul Truck Tracking Management Solution

Haul Truck Tracking Management System

Haul Truck Fleet Fuel Consumption Management

As haul trucks shoulder the heavy transportation workload across mining operations, fuel consumption accounts for 35%–50%of total operating costs. Therefore, refined fuel management is crucial for cost reduction and efficiency improvement.

YUWEIprovides a tailored haul truck fuel management solution to help enterprises make data-driven decisions in vehicle management.

This system is suitable for various types of machinery such as trucks, lorries, haul trucks, and cranes, enabling intelligent and precise monitoring and control of fuel efficiency.

Challenges in Haul Truck Management

During mining operations, haul truck transportation management faces numerous challenges such as serious fuel waste, inaccurate mileage statistics, irregular driver behavior, low dispatching efficiency, and frequent incidents of fuel theft or resale, resulting in major financial losses and higher operational costs.

In addition to the special structural characteristics of haul trucks that affect fuel consumption, operational and maintenance factors also play significant roles.

01. Multiple Devices and Complex Management

①　Numerous construction projects with wide and scattered sites.

②　Large working area and high number of haul trucks, causing communication difficulties and frequent entries/exits.

③　Frontline managers often multitask, leading to inadequate supervision.

02. No Early Warning for Emergencies

①　Haul trucks are large with multiple blind spots, making them prone to malicious damage or fuel theft.

②　Lack of remote dispatch capability and inability to access vehicle or driver details in real time.

03. Unsafe or Inefficient Driving Behavior

①　Different drivers operate the same truck differently, leading to inconsistent fuel consumption per trip.

②　Drivers may doze offor use mobile phones while driving, increasing accident risks.

YUWEI Haul Truck Remote Management Solution

Key Features:

①　Real-time Monitoring

②　Video Surveillance

③　Fuel Consumption Analysis

④　Remote Positioning

⑤　Alarm System

⑥　Historical Playback

Reliable 4G Connectivity:

Stable connection with intelligent fuel monitoring for worry-free operation.

Applicable to all types of construction machinery for remote management.

This solution integrates an ultrasonic fuel level sensor, a remote video monitoring terminal, and a vehicle monitoring platform, providing a comprehensive fleet management system for enterprises.

01. Ultrasonic Fuel Level Sensor

The ultrasonic sensor uses the echo ranging principle, emitting ultrasonic waves upward from the bottom outer wall of the fuel tank. When the wave hits the fuel surface and reflects back, the sensor detects the returning signal to determine the fuel level.

Combined with YUWEI’s proprietary digital signal processing technology, this enables high-precision measurementof fuel volume.

02. Remote Video Monitoring Terminal

A cost-effective intelligent onboard terminalintegrating positioning, 4G communication, and vehicle remote monitoring.

Functions include:

①　Real-time fault tracking

②　Remote parameter query and configuration

③　Satellite positioning

④　Video surveillance

⑤　Facial recognition

⑥　Blind spot monitoring

It supports 808/1078 protocols, up to 2 IPC cameras, sound and light alarms, and RS485 peripheralssuch as fuel sensors.

03. Remote Vehicle Fuel Management Platform

Main Features and Advantages:

①　Real-time vehicle status monitoring

②　Historical driving route playback

③　Fuel consumption data reports

④　Fuel consumption per 100 km statistics

⑤　Electronic geofencing for work zones

⑥　Alarm notifications from the platform

Applicable Vehicle Types:

Dump trucks, excavators, cranes, concrete mixers, mining trucks, bulldozers, and more.

Haul Truck Project Case Study

At a large open-pit mine in Xinjiang, a company operated a sizable haul truck fleet. Due to high operational intensityand harsh working conditions, fuel costs were difficult to manage accurately.

YUWEIimplemented a comprehensive management system including vehicle positioning, video surveillance, and fuel monitoringfor the mining company.

This solution significantly reduced fuel consumption costs and improved vehicle utilization efficiency.

Once the haul trucks start operating each day, fuel sensors begin collecting real-time data. The monitoring center software visually displays each truck’s fuel consumption, allowing management to accurately track daily and monthly fuel expenses.

By analyzing the data collected from the sensors and considering vehicle efficiency, the mining department optimized haul truck dispatching.

After a period of optimization, the average fuel consumption of the entire haul truck fleet decreased by approximately 14%, greatly improving the mine’s operational profitability.

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