Safety Camera Systems for Heavy Equipment
Safety Camera System for Heavy Equipment
In global mines, construction sites, ports and large-scale infrastructure projects, engineering machinery and equipment serve as the core of productivity. However, these bulky devices operate in complex environments, facing pain points such as wide blind spots, delayed emergency response and difficult violation traceability, which are prone to causing accidents, delaying projects and increasing costs. Today, heavy equipment camera systems have evolved from optional accessories to essential tools. Leveraging AI vision, intelligent sensing and 4G IoT technologies, they are redefining the operational and management modes of equipment.
Industry Pain Points: Multiple Challenges in Heavy Equipment Operations
1. Limited Visibility
Excavators create a 3-meter "visual vacuum zone" during rotation; dump truck cargo boxes block the view during reversing; cranes struggle to track hook loads. Various blind spots are the primary causes of accidents.
2. Human Risks
Fatigue driving, distracted operation, speeding and other unsafe behaviors occur frequently, which are difficult to monitor in real time through traditional methods.
3. Inefficient Management
Traditional monitoring only provides passive video recording without early warning functions; data is scattered, making accident investigations time-consuming; cross-regional operation scheduling lacks real-time performance.
4. Stringent Compliance Requirements
Safety standards have been introduced in many regions around the world, such as EU UNECE R151/R158/R159, US OSHA/MSHA and China TSG Q7016-2016. Compliant camera systems have become a prerequisite for project bidding and insurance access.
Core Solutions: YUWEI Full Range of Intelligent Camera Systems
Targeting various types of engineering equipment, YUWEI has built a protection system featuring HD vision + AI early warning + data management + multi-scenario adaptation with four core products, covering the entire operation process:
1. V8N Intelligent Dash Cam: The AI Guardian of Drivers and Driving Safety
Integrated with ADAS and DSM systems, it combines driving assistance and driver status monitoring functions.
(1) Core Functions
ADAS monitors the distance to the preceding vehicle and issues early warnings for collisions and lane departures. DSM uses infrared cameras to identify dangerous behaviors such as closed eyes, yawning and mobile phone usage, as well as micro-expressions and abnormal head postures, triggering real-time audio and visual alarms immediately.
(2) Flexible Adaptability
Supports customized early warning rules to meet the needs of long-duration operations and special transportation tasks.
(3) Hardware Configuration
1080P@30fps HD recording with H.265/H.264 encoding; built-in microphone, speaker and G-sensor; plug-and-play via OBD; saves critical data after power outage; supports up to 512G storage capacity. It can reduce accidents caused by human errors by more than 40%.
2. Waterproof Reverse Camera + 360° Surround View System: Panoramic Eyes for Blind Spot-Free Environmental Perception
Specialized in addressing operation blind spots, it integrates multiple technologies to achieve comprehensive perception capabilities.
(1) Basic Protection
IP67 waterproof cameras with 180° wide-angle lens and night vision function, enabling clear display of obstacles within 10 meters at night.
(2) Panoramic Vision
Four fisheye cameras stitch images together; combined with radar detection and AI algorithms, it automatically identifies pedestrians and vehicles in blind spots and issues early warnings, eliminating the "visual vacuum zone".
(3) Special Adaptability
Cranes are equipped with 30x zoom anti-shake cameras on hooks to wirelessly transmit hoisting details; monitors hoisting restricted areas and triggers alarms when unauthorized personnel enter; dual-spectrum thermal imaging cameras are suitable for extreme environments such as low light, heavy dust and dense fog.
3. Mobile Digital Video Recorder F6: Intelligent Hub for
Fleet Management
Integrates data and remote management to improve operational efficiency.
(1) Data Integration
Supports 4–8 channel camera inputs, synchronously integrates multi-dimensional video data, enables quick retrieval of key accident frames, and improves liability identification efficiency by 70%.
(2) Remote Control
Integrated with GPS, Wi-Fi and 4G/5G, it builds an AI IoT platform. Managers can conduct real-time remote monitoring and playback, query data by time or event tags, track vehicle positions, routes and equipment status, and receive risk alerts.
(3) Stability and Reliability
Military-grade anti-vibration design, resistant to bumps, high temperatures and dust; supports 72 hours of continuous operation with 99.9% data reliability.
4. DSM Camera (Y13): Precision Probe for Specialized Risk Monitoring
Provides refined monitoring for scenarios with high safety requirements.
(1) High-Precision Detection
Identifies micro-expressions and abnormal head postures, monitors safety helmet wearing, and covers more risk points.
(2) Flexible Rules
Allows customization of early warning thresholds and response mechanisms to adapt to special operation safety standards.
Universal Advantages: Compatibility and Compliance Assurance
1. High Compatibility
Supports multiple protocols and can be connected to original factory central control screens; provides wireless displays or receiver boxes, suitable for mixed fleet deployment.
2. Durability
IP67 waterproof rating; operates in a temperature range of -40℃ to +85℃; ABS+PC shell offers 3 times the impact resistance of standard cameras, withstanding dust, vibration and corrosion.
3. Global Compliance
Complies with multiple national safety standards, supports cross-border deployment, and meets the requirements of project bidding and insurance audits.
System Value: Beyond Safety, Empowering Efficient Management
Through the full-cycle management of active early warning, real-time monitoring, data traceability and compliance adaptation, the YUWEI system delivers multiple values:
① For Operators: Blind spot-free vision and real-time early warnings reduce operational difficulty and safety pressure.
② For Managers: Centralized platform enables refined management, improving scheduling efficiency and reducing costs.
③ For Enterprises: Reduces accidents and fuel consumption, avoids regulatory risks, cuts losses and insurance expenses, and enhances project competitiveness.
Amid the industry's trend toward intelligence and safety transformation, YUWEI's full range of intelligent camera systems, with advanced technologies, full-scenario adaptability and comprehensive value, have become an indispensable configuration for modern engineering equipment, laying a foundation for building a safe, efficient and intelligent operation ecosystem.
