Forklift Telematics System

Forklift Telematics System Solution

Date Time: January 08, 2025
Reading volume: 40
Author: China YUWEI

Forklift Telematics System


Forklifts are a type of special equipment characterized by high mobility and significant risk, often used in complex operational environments. Traditional vehicle management methods can lead to management loopholes, resulting in severe life and property safety accidents. In developed countries such as the United States and the European Union, forklift safety has become subject to regulatory oversight, with relevant standards being introduced. Leveraging artificial intelligence technology to enhance forklift intelligence—such as high-sensitivity pedestrian detection technology (issuing instant warnings when pedestrians enter the danger zone) and convenient DMS (Driver Monitoring System) to detect fatigue, smoking, and mobile phone use—can significantly improve forklift operational safety.


Forklift Telematics System

Challenges in Forklift Tracking and Management:

1. Non-compliance with Government Regulations

Lack of real-time vehicle data and historical records makes it difficult to respond to intensified regulatory requirements from authorities.

 

2. Unclear Accountability

Unauthorized operation of forklifts can lead to safety incidents, with no clear identification of responsible parties, resulting in blame-shifting.

 

3. On-Site Safety Management Difficulties

Issues such as speeding, reckless reversing, not wearing seat belts, collisions, and cargo collapses frequently occur.

 

4. Inefficient Dispatching

Lack of centralized dispatch mechanisms leads to an inability to efficiently allocate forklifts due to poor understanding of their usage.

 

5. Insufficient Monitoring

Absence of a unified platform to manage forklift data, such as violation alerts and work durations, hampers effective monitoring.

 Forklift Telematics

Forklift Telematics System Solution

By installing a wireless intelligent vehicle-mounted terminal kit on forklifts, combined with high-precision positioning, real-time audio and video dispatching, violation alert data collection, and integration into a backend data monitoring cloud platform, this system enables safe and efficient forklift operations management. This solution from YUWEI has been successfully implemented in multiple countries.

 Forklift Telematics Solution

Forklift Telematics System Features

1. Comprehensive Monitoring

Real-time video monitoring of vehicles allows remote viewing of live situations and historical video data. During left or right turns, the system dynamically displays corresponding location videos to assist drivers. High-precision GPS positioning provides real-time vehicle location and status, along with access to historical travel routes.

 

2. Driver Facial Recognition

Facial recognition of drivers upon vehicle start ensures real-time identification. A blacklist feature triggers alerts for unauthorized personnel operating the forklift.

 

3. Blind Spot Monitoring

When turning or reversing, dynamic displays of corresponding camera feeds cover blind spots. Alerts are issued if pedestrians, vehicles, or large obstacles appear in these areas, helping drivers avoid accidents.

 

4. Vehicle Motion State Detection

An integrated G-Sensor algorithm monitors sudden acceleration, sharp braking, abrupt turns, rollovers, and collisions in real-time, issuing relevant alerts.

 

5. Fork and Pallet Management

Special cameras capture detailed images of forks and pallets to prevent tilting or collapse during loading and unloading operations.

 

6. Visualized Dispatching

Vehicle status is displayed through icon brightness, providing a clear view of idle forklifts. Flexible dispatch across multiple sites enhances vehicle utilization.

 

7. Data Analytics

Offers statistical reports, including attendance, operation, and alert reports.

 

8. Information Management

Manages vehicle basic information, maintenance schedules, and service records.

 

Through these intelligent management measures, the system significantly enhances forklift safety and operational efficiency, effectively reducing accident rates and ensuring a safer and more regulated work environment.

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