Forklift Tracking and Monitoring System

Date Time: March 19, 2025
Reading volume: 43
Author: China YUWEI

Forklift Monitoring Systems


Forklifts are highly mobile, pose significant safety risks, and operate in complex environments. Therefore, leveraging AI technology to enhance the intelligence of forklift equipment is essential for ensuring effective forklift operation management.



 Forklift Fleet Management System


Optimization of Common Forklift Operation Issues by YUWEI Forklift Tracking and Monitoring System:

1. Limited workspace with high cargo and personnel density – Requires supervision of the surrounding environment.

2. Lack of effective driver supervision – Drivers may develop unsafe habits such as not wearing seat belts or dozing off.

3. Inability to provide timely evidence in the event of major safety incidents.



Forklift surveillance camera

YUWEI Forklift Tracking and Monitoring System


The system integrates with an AI-powered in-vehicle hard disk recorder to enable tracking and monitoring functionalities.


Data Collection Layer

- Display screen – Shows camera footage.

- Blind spot cameras (×4) – Optional based on needs.

- Facial recognition camera (×1) – For identity verification.

- In-vehicle speaker – Issues voice prompts to the driver.

- Audio-visual alarm – Alerts and warns nearby personnel.

- Electronic seatbelt buckle – Detects seatbelt usage.

Forklift Collision Detection System

Transmission Layer

- 1× DSM (Driver Status Monitoring)

- 2× BSD (Blind Spot Detection) – Front

- 2× BSD (Blind Spot Detection) – Rear

- 4G/5G, Wi-Fi, GPS

- F6 (Smart Terminal)

- Satellite Positioning

- Cloud Server

- Communication Base Stations


Application Layer

- PC/App for remote real-time monitoring

- Asset security

- Personnel safety

- Management center

- Data center


Forklift Monitoring System Functions


- Function 1: Intelligent facial recognition ensures that only authorized drivers can start the forklift.

- Function 2: During vehicle operation, the system automatically scans the surroundings and triggers alerts via screen switching and audio-visual alarms when danger is detected.

- Function 3: The electronic seatbelt detection system issues alerts if the driver is not wearing a seatbelt or removes it mid-operation.

- Function 4: If an abnormal condition is detected (such as a person appearing near the forklift), the system automatically activates a low-speed mode to prevent accidents.

Table of Contents

Forklift Monitoring Systems
YUWEI Forklift Tracking and Monitoring System
Forklift Monitoring System Functions
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